We have experience in the design, installation and commissioning of ingredient handling systems and solutions throughout many food manufacturers in the UK.
A conceptual food industry Process Flow is shown below, where we have identified some of the most commonly used components that we are able to supply & install, either individually as part of a replacement or upgrade, or via multiple interconnected components as part of a larger fully integrated and installed turn-key Ingredient Handling System :-
EXAMPLE SYSTEM & PARTS SUPPLY
NOTE: The above system is for illustrative purposes only, as there are many other components and devices also available that are routinely used in a material processing system. Please send us your enquiry and we would be pleased to assess and discuss your specific requirements.
1
TANKER EARTH PROTECTION
Use of proprietary earth protection system to check and confirm tanker is properly earthed prior to product transfer being enabled.
2
COURSE INLET FILTER
10-25mm aperture gauze can be installed at the product inlet point to prevent any larger foreign bodies entering silo.
3
In-line unit (with electrically interlocked inspection door if required) to capture any ferrous material at the inlet point.
IN-LINE MANAGEMENT
4
PINCH VALVE
Used to seal off inlet line & protect Silo against over-pressure during filling.
5
DEHUMIDIFIER
Installed to maintain low moisture level within Silo (especially used for Sugar).
6
EXPLOSION PROTECTION
Fast acting valve used to protect Silo from any sparks being emitted by Dehumidifier. May also be installed in product lines.
7
PRESSURE RELIEF VALVE
Mechanical device to protect the Silo from over pressure during filling.
8
SILO VENTING FILTER
Provides automated venting for pneumatically filled silos and vessels.
9
Provides continuous feedback as to the current product level in the silo. Can be point level or continuous level.
PRODUCT LEVEL PROBE
10
EXPLOSION PANEL
Provides external silo or vessel explosion protection to comply with ATEX directives.
11
Vibrating bin bottom to promote constant flow of product out of silo base.
BIN ACTIVATOR
12
Used to sift raw product prior to onwards transfer. Can be rotary or vibratory.
IN-LINE SIFTER
13
ROTARY VALVE / BLOWING SEAL
Used to deliver a regulated/controlled amount of product into the conveying pipework.
14
Enables operatives to safely pick up and unload the contents of an FIBC and transfer its contents into the production system.
BIN BAG UNLOADING STATION
15
DIVERTOR VALVE
Enables selection of one of two product input lines to be routed to a single output line (or vice-versa).
16
BUTTERFLY VALVE
Various sizes & materials available, lever actuation or fully automatic actuation with position feedback if required.
17
VESSEL VENTING FILTER
Provides additional forced venting for pneumatically filled vessels or silos.
18
FLAMELESS EXPLOSION VENT
Provides vessel explosion protection within an internal environment to comply with ATEX directives.
19
Load Cell systems for transmitting instantaneous weight of product within Holding Vessels or Storage Silos.
LOAD CELL SYSTEMS
20
BFM COUPLINGS
Provides quick and hygienic method to connect output and input chutes. Can be push or tool release depending on the risk assessment of the system.
21
Enables operatives to easily tip/load the contents of small bags and sacks of product into the system for onwards conveyance.
SACK TIP STATION
22
BLOWER / EXHAUSTER UNIT
Tri-Lobe exhausters used for pressure or vacuum pneumatic transfer systems for powders. Can be supplied with acoustic enclosures if required.